100KW High Frequency Induction Hardening Machine

How exactly does an induction hardening machine work?

Through the conversion of the high-frequency induction hardening machine, the 50HZ/60HZ alternating current is converted into a direct current voltage, and then the direct current is converted into a 20-40KHZ high-frequency voltage output through the control circuit. The fast-moving high-voltage current will produce high-speed changes in the cable. After the magnetic field cable is in contact with the iron container, the surface of the container will cut off the AC magnetic lines of force and generate alternating current on the metal part at the bottom of the container. The vortex causes the iron atoms at the bottom of the container to move irregularly at high speed. Induction Heat treating service; Induction Quenching Machine;

Induction hardening is to generate current eddy currents in the inductor coil through alternating current so that the electron holes in the magnetically conductive objects in the coil move to generate heat. High-frequency induction hardening equipment can instantly heat metal objects to any desired temperature, including their melting point. Induction Hardening Coil

The high-frequency induction hardening machine is composed of a bed, loading and unloading mechanism, clamping and rotating mechanism, quenching transformer and resonance tank circuit, cooling system, quenching liquid circulation system, electrical control system, etc. Two main types: vertical and horizontal. The induction hardening process is mainly realized by the cooperation of the hardening machine tool and the medium and high-frequency power supply. It is used for various gears, bearings, shaft parts, valves, cylinder liners, and various machinery. The parts are quenched and heat treated. Induction Surface Hardening; Induction Hardening Services.

Main Parts of a 100 kW High-Frequency Induction Hardening Machine

A 100 kW high-frequency induction hardening machine mainly consists of:

• Power supply (inverter)

• Induction coil (inductor)

• Transformer & resonant circuit

• Mechanical handling system

• Quenching system

• Cooling system

• Control system (PLC/CNC)

• Safety/protection devices

Among the metals, those with high melting point are relatively large in power, and those with low melting point are relatively small; those with low resistivity are more powerful, and those with high resistivity are less power.

he shape of the welded parts of the high-frequency high frequency heating machine is almost unlimited, the outline pattern will not be damaged, the external crystal layout of the metal remains unchanged, the annealing range is small, and it is widely used in the metal glasses manufacturing industry without welding scars. High-frequency quenching uses high-frequency current to locally heat and cool the surface of the workpiece to obtain a surface hardened layer.

Connector welding in the electrical and electronic industry, non-war welding on the outside of small relays, high-pressure welding in the refrigeration industry, welding between various parts in the gold jewelry industry, and welding in the metal jewelry and craft manufacturing industries. Mainly used in the following areas.

Melting

Carbide saw blade big and small tooth welding

Hardening and tempering of silver brazed micro motor shaft for fine metal joints in electromechanical industry

Wire thin strip annealing for wire industry

Welding of knives, paper cutting knives, and cutting edge quenching of shoe knives

Welding

Toy industry Tempering of clockwork sheet metal

Welding and annealing of spectacle frames and spare parts

Welding of Jewelry and Watches

Electronics industry, ultra-fine wire, various electronic components, fine parts, tin soldering, silver soldering

Forging

Hot forming for all kinds of standard parts, fasteners, machinery parts, hardware tools and straight shank twist drill. Metal annealing, such as: tensile steel; wire, nail wire heating and stainless steel annealed.

Packing Details

Export standard packing, inner carton outer wooden box and double protection