18KW High Frequency Induction Heating Machine

Model:KX-5188A18

Rated Power Output:18KW

Frequency Range:100-200KHz

Description

The high frequency induction heating technology utilizes the eddy current loss caused by the electromagnetic field on the surface of the workpiece to locally heat the workpiece, and can perform processing such as quenching and metal welding. With the continuous development of power electronics technology and the improvement of high-power switch tubes, high frequency induction heating machines have been rapidly developed.

Induction heating becomes an indispensable energy source for metallurgy, national defense, mechanical processing and other sectors such as casting, forging and shipbuilding, aircraft and automobile manufacturing.

 

Feature

1.The induction heating speed is fast,which solves the problem that the conventional heat treatment process causes the oxide layer to be too thick due to long heating time.

2.The heating position can be controlled freely, and does not generate excessive heat for the position where heating is not required, which satisfies the heat treatment requirements of special workpieces.

3.The operation is simple.There is no open flame, no high temperature, high voltage and it has good safety.

4.Small size, light weight, does not occupy too much production space,itcan move the working position at any time to facilitate production needs.

 

18KW High Frequency Induction Heating Machine
ModelKX-5188A18
Rated Power Output18KW
Frequency Range100-200KHz
Single Phase InputOne Phase 220V/50Hz
Current RangeOne Phase 2-40A
Volume (mm³)550*250*500
Net Weight28KG
Gross Weight40KG
Cooling Water FlowHydraulic Pressure≧0.2MPa;Flow Rate: 5-20L/Min
Cooling Water Temperature≤40℃
Water Connection1 inlet and 1 outlet
Packing MethodWooden Box
18KW High Frequency Induction Heating Machine KX-5188A18

Working Principle of High Frequency  Induction Heating Machine

The working principle of induction heating is that a workpiece is placed in the inductor (coil), and when an alternating current of a certain frequency is applied to the inductor, an alternating magnetic field is generated around the workpiece. The electromagnetic induction of the alternating magnetic field produces a closed induced current in the workpiece – eddy currents. The high-density current of the surface of the workpiece is converted into heat energy, which raises the temperature of the surface layer, that is, achieves surface heating. The higher the current frequency, the greater the difference in current density between the surface layer and the inside of the workpiece, and the thinner the heating layer.

Deploys with Germany SIEMENS INFINEON IGBT Module

 

1)40-60KHZoscillation frequency, fast response time, high arc stability and almost spatter-free welding.

 

2) It contains Japan Nichicon electrolytic capacitor (filter capacitor).

 

3) It is adopted signal circuit, drive circuit board, control circuit board and components: Toshiba, Hitachi, Motorola and also China’s top manufacturers.

 

4) This induction heating machine uses international advanced all-solid-state semiconductor power devices.

 

5) Imported transistor integrated block.

 

6) High speed control tube.

 

7) As with perfect control, protection and alarm display circuit, machine could get full automatic tracking frequency and continuous adjustable power. It is also safe and dependable protection, clear and occur data display and etc.

Heat treatment

Gears, machine tool guides, hardware tools, pneumatic tools, power tools, hydraulic parts, ductile iron, automobile and motorcycle parts, internal fittings, mechanical metal parts (surface, inner hole, partial, integral) quenching, annealing.

Melting

Non-ferrous and ferrous metals melting.
Precious metal melting, like gold, sliver and platinum, etc.
Semiconductor material melting.
Specialized steel, iron and copper melting.
Metal alloy melting, like aluminum alloy, zinc alloy and copper alloy,etc.

Welding

Cutting tools, drilling tools, cutting tools, woodworking tools, turning tools, bits, brazing, reamer, milling cutters, drill bits, saw blade serrations, frames for glasses industry, welding of steel pipes and copper pipes, welding of the same kind of metal, welding of gas nozzle, stainless steel meal, welding of kitchen utensils.

Forging

Hot forming for all kinds of standard parts, fasteners, machinery parts, hardware tools and straight shank twist drill. Metal annealing, such as: tensile steel; wire, nail wire heating and stainless steel annealed.

Diathermy Forming

Standard parts, fasteners, large workpieces, small hardware, straight shank twist drill, hot or hot rolling of integral or partial diathermy and twist drill, round steel, induction heating of metal materials, etc.

 

Other Induction Heating Fields

Aluminum plastic pipe, steel plastic pipe, cable, wire heating film, metal preheating sleeve molding, semiconductor single crystal growth, heat bonding, bottle mouth heat sealing, toothpaste skin heat sealing, powder coating, metal planting Into the plastic, food, beverage, pharmaceutical industry, the use of aluminum foil sealing.

What is induction welding?

With induction welding the heat is electromagnetically induced in the workpiece. The speed and accuracy
of induction welding make it ideal for edge welding of tubes and pipes. In this process, pipes pass an induction coil at high speed. As they do so, their edges are heated then squeezed together to form a longitudinal weld seam. Induction welding is particularly suitable for high-volume production. Induction welders can also be fitted with contact heads, turning them into dual purpose welding systems.

What are the benefits?

Automated induction longitudinal welding is a reliable, high-throughput process. The low power consumption and high efficiency of DAWEI Induction welding systems reduce costs. Their controllability and repeatability minimize scrap. Our systems are also flexible—automatic load matching ensures full output power across a wide range of tube sizes. And their small footprints make them easy to integrate or retrofit into production lines.

Where is it used?

Induction welding is used in the tube and pipe industry for the longitudinal welding of stainless steel (magnetic and non-magnetic), aluminum, low-carbon and highstrength low-alloy (HSLA) steels and many other conductive
materials.

Packing Details

Export standard packing, inner carton outer wooden box and double protection

package