45KW High Frequency Induction Forging Machine

An induction forging machine is a process that heats electrically conductive materials, typically metals, using electromagnetic induction. This is achieved by generating heat within the object through eddy currents.

An induction heater consists of an electromagnet and an electronic oscillator that passes high-frequency alternating current (AC) through the electromagnet. The rapidly alternating magnetic field created by the electromagnet penetrates the object, inducing eddy currents within the material.

The core components of an induction heating system include the AC power supply, induction coil, and the workpiece. The power supply generates alternating current, which flows through the coil, creating a magnetic field. When the workpiece is placed within the coil, the magnetic field induces eddy currents in the material, generating precise, localized heat. This process occurs without any physical contact between the coil and the workpiece, ensuring clean and efficient heating.

Our advanced induction heating system incorporates high-quality components from top manufacturers such as Siemens, Infineon, and Toshiba, delivering exceptional performance. With precise control, rapid response time, and extremely low splashing, the system ensures reliable and efficient heating. Besides, it features automatic frequency tracking, adjustable power, and robust safety features, designed specifically for industrial applications to achieve optimal reliability and performance.

Germany Siemens Infineon IGBT Module: Features a 40-60 kHz oscillation frequency, fast response time, high arc stability, and nearly spatter-free welding.

Japan Nichicon Electrolytic Capacitor: Used as the filter capacitor for enhanced performance.

Signal, Drive, and Control Circuits: Components sourced from top manufacturers including Toshiba, Hitachi, Motorola, and leading Chinese manufacturers.

Advanced All-Solid-State Semiconductor Power Devices: Incorporates the latest international technology for superior performance.

Imported Transistor Integrated Block: For reliable and efficient operation.

High-Speed Control Tube: Ensures fast and precise control for optimal performance.

Comprehensive Control and Protection: Features full automatic frequency tracking, continuously adjustable power, reliable safety protection, and clear data display for easy monitoring.

Heat Treatment 
Heat treatment improves the durability and performance of industrial components. It is used for hardening automotive and motorcycle parts, molds, agricultural machinery, and quenching machinery parts like gears and chain wheels. It also enhances industrial machine tool guideways, toughens hand tools (pliers, spanners, screwdrivers), and anneals metal workpieces (golf ball heads, locks, kitchen knives) to adjust hardness and flexibility, ensuring optimal performance and longevity.

Melting

Our system is designed for the melting of both ferrous and non-ferrous metals, including precious metals like gold, silver, and platinum. It also efficiently melts semiconductor materials and specialized metals such as steel, iron, copper, and various metal alloys like aluminum, zinc, and copper alloys.

Welding

Our system is ideal for welding a wide range of tools, including diamond/carbide saw blades, diamond cutting tools, grinding tools, and drilling tools. It also supports welding of carbide cutting tools used in machining, such as turning and milling cutters, as well as mining tools like pillar gear drill bits, dovetail coal drill bits, drill rods, and shearers. Additionally, it is perfect for welding woodworking tools, including planers, milling machines, and drills.

Forging

Hot forming for all kinds of standard parts, fasteners, machinery parts, hardware tools, and straight shank twist drills. Metal annealings, such as tensile steel; wire, nail wire heating, and stainless steel annealed.

Packing Details

Export standard packing, inner carton outer wooden box, and double protection