45KW High Frequency Induction Forging Machine

Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, through heat generated in the object by eddy currents (also called Foucault currents).

While an induction heater consists of an electromagnet, and an electronic oscillator that passes a high-frequency alternating current (AC) through the electromagnet. The rapidly alternating magnetic field penetrates the object and generating electric currents inside the conductor called eddy currents.

The basic component of an induction heating system is an AC power supply, induction coil and workpiece (material to be heated or treated). The power supply sends alternating current through the coil, generating a magnetic field. Hence when we place the workpiece in the coil, the magnetic field induces eddy current in the workpiece. Therefore generating precise amounts of clean and localized heat, which without any physical contact between the coil and the workpiece.

1) Germany SIEMENS INFINEON IGBT Module (40-60KHZoscillation frequency, fast response time, high arc stability and almost spatter-free welding).

2) Japan Nichicon electrolytic capacitor (filter capacitor).

3) Adopted signal circuit, drive circuit board, control circuit board and components: Toshiba, Hitachi, Motorola and also China’s top manufacturers.

4) International advanced all-solid-state semiconductor power devices.

5) Imported transistor integrated block.

6) High speed control tube.

7) As with perfect control, protection and alarm display circuit, machine could get full automatic tracking frequency and continuous adjustable power. It is also safe and dependable protection, clear and occur data display and etc.

What is induction forging? Induction heating machine for forging; Electric induction forge;

The heating method known as induction heating occurs when we place an electrically conductive material in a varying magnetic field. So induction heating is a rapid form of heating. Its current is induced directly into the heated par. Also, induction heating is a non-contact form of heating.

Can you braze glass or ceramics with induction? Induction forge for knife making;

If you work with glass or ceramics, a compact vacuum furnace is a great solution for brazing. You’ll get quick, clean heat with very precise temperature control.

What makes up a typical induction forging system? Induction heater for forging

A typical induction forging system consists of the induction heating power supply, an induction heating coil and a water-cooling source, and several internal components inside the power supply. The induction heating power supply sends alternating current through the induction coil, thus generating a magnetic field. Hence place a workpiece within the coil and enters the magnetic field, then it induces eddy currents within the workpiece. Furtherly it’s generating precise and localized heat without any physical contact between the induction coil and the workpiece.

Will induction forge increase my utility bills? Induction heating machine for forging

Not likely. Induction forging is a very effective, efficient means of heating. Most of our customers who are switching to induction for the first time see their utility bills go down.

Is this joint suitable for induction forging? Induction heater for blacksmithing;

Our team of metallurgical and mechanical engineers will be glad to have a look at your parts and process and give you our best advice – no obligation! Induction forging furnace;

How can my process benefit from induction forging? Induction forging equipment

It can benefit your process in a number of ways. Induction forging is highly repetitive once making the initial adjustments to the power supply. Following this phase, it will heat part after part with identical results so long as introduces the parts to the coil are similar each cycle. This can also lead to better material utilization and product yield. Induction heating can reduce or eliminate the need for skilled operators in applications such as brazing and soldering. The ability of induction forging to heat all parts identically lends itself to the automation of the process. Induction heating can also heat the part in a highly localized fashion. It can be extremely beneficial when it is desirable or necessary to limit the heat to only a certain region of the part.

What are some of the other advantages of using Induction Heating?

Fast Cycle Times – With induction heating technology, it produces heat instantly and directly within the heated part.  Thus it supplies heat as quickly as a material will permit it, eliminating typical soak times associated with radiation or convection heat technologies.

Accurate Heat Zones – It can also isolate or pinpoint a heat-zone and small or large without affecting surrounding areas.  So the result is minimal distortion in part being heated and yielding higher quality production. Furthermore, additional infrared temperature control devices can also be added for further control of a process. Induction heating machine for forging;

Consistent and Repeatable – Due to the development of Solid-State power supplies, the heating pattern produced by a given induction coil will be consistent from day to day, month to month.  The process will remain repeatable, rather than traditional flame heating or resistance heating having constantly changing characteristics. Induction heater for blacksmithing;

Space Requirements and Efficiency – Due to the smaller space requirements for induction heating, this technology lends itself to bench-top/work cell environments and in-line semi or fully-automated processes.  In addition Induction, Heating technology are energy efficient. And power consumption to create the output power is minimal and in idles. Besides, stand-by conditions power consumption is greatly reduced since the power is only on when utilizes the system for the intended process. Induction forging equipment; Induction metal forge; Induction forging

Environmentally Friendly – Induction heating is an extremely clean heat.  Also, it does not produce harmful emissions or loud noise.  Furthermore, it does not heat the environment or area outside the work coil, since it only generates the heat in the heated workpiece.  Thus induction heating assists in creating more favorable working conditions. Induction forge machine.

How hot does the induction coil get? Induction forge for knife making; induction heater

The induction coil is cool to the touch and the heat that builds up in the coil is constantly cooled with circulating water. Electric induction forge; Induction billet heating furnace; induction heater

Can you use induction heating to braze steel parts in a nitrogen atmosphere?

Yes, you can, but the nitrogen has to be clean and have a low dew point.

Can diamond bits be brazed with induction heating? Induction forging furnace

Sure, in fact, induction heating is preferable for diamond bits because it works so quickly. The longer the diamond remains at the heating temperature, the faster it degrades. So we recommend atmospheric brazing in a vacuum atmosphere for the best results.

When is it better to use the indirect heat of an induction furnace instead of direct induction heat? Induction heating machine for forging; Induction forging furnace; induction metal forge

Yeah, we get that question a lot. It depends on the geometry of your part and how you want to heat it. If you have a part with simple geometry and your process calls for heating a specific area of the part. We suggest that direct induction heating will generally be preferable. However, if you need to heat the entire part, or if the part has a complex shape. Then you’ll achieve better results with an induction heating vacuum furnace.Induction forging equipment; Induction metal forge

Heat Treatment (surface hardening, quenching, annealing, tempering).
Hardening parts of automobiles, motorbikes, mold, and agricultural machinery.
Quenching machinery parts, such as all kinds of gear wheels and chain wheels.
Industrial machine tool hardening, such as bed guide way of the machine tool.
Heat treatment for pliers, spanner, screwdriver, drill, axes, and spiker.
Various metal work pieces annealing, such as golf ball heads, brass locks, hardware copper fitting, kitchen knife handles, blades, pans, and pails.

Melting

Non-ferrous and ferrous metals melt.
Precious metal melting, like gold, silver, and platinum, etc.
Semiconductor material melting.
Specialized steel, iron, and copper melting.
Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy, etc.

Welding

Welding diamond/carbide saw blade,  diamond cutting tools, grinding tools, and drilling welding.
Carbide cutting tools for machining welding. Such as turning and milling cutter welding.
Mining tools weldings, such as pillar gear drill bits, dovetail coal drill bits, drill rods riveting, and all kinds of shearers.
The welding of woodworking tools, such as woodworking planer, milling, and drill.

Forging

Hot forming for all kinds of standard parts, fasteners, machinery parts, hardware tools, and straight shank twist drills. Metal annealings, such as tensile steel; wire, nail wire heating, and stainless steel annealed.

Packing Details

Export standard packing, inner carton outer wooden box, and double protection