160KW High Frequency Induction Brazing Welding Machine

Model: KX-5188A160

Rated Power Output:160KW

Frequency Range:5-30KHz

Certification: CE

Structure: Vertical Type

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160KW High Frequency Induction Brazing Welding Machine

What is 160KW High Frequency Induction Brazing Welding Machine Advantages?

KEXIN 160KW brazing welding machine has a fast welding speed. The current energy of brazing welding machine  is highly concentrated in the welding area, the heating speed is extremely fast, and there is no “skip sequence” phenomenon in the high-speed welding process, the welding speed can be as high as 150m/min, or even 200m/min.

 

The heat affected zone of the high frequency welding brazing machine is very small. Due to the fast welding speed and strong self-cooling of the workpiece, not only the heat-affected zone is small, but also post-oxidation is not easy to occur, so a weld with good structure and performance can be obtained.

 

160KW high frequency  brazing welding machine can weld many metals, not only carbon steel, alloy steel, but also stainless steel, aluminum and aluminum alloy, copper and copper alloy, and nickel, titanium, zirconium and other metals that are usually difficult to weld. When using a high-frequency brazing welding machine, the size of the profile and pipe is much larger than that of ordinary rolling or extrusion, and structural parts of dissimilar materials can be manufactured.

 

In addition to the wide application of high frequency brazing welding machine in the household appliance industry, they are also widely used in pipe manufacturing. In addition to seam tubes, special-shaped tubes, fin tubes, spiral fin tubes, cable sleeves and other tubes that can be made of various materials, it can also produce various cross-sectional profiles or bimetallic plates and some mechanical products, such as wheels, Car compartment panels, tool steel and carbon steel, etc.

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160KW high frequency  brazing induction machine can improve the working environment, increase production efficiency and reduce production costs. The brazing welding machine guarantees product quality, produces fire-free safety, and eliminates welders’ dependence.

160KW High Frequency Brazing Welding Machine
Model KX-5188A160
Rated Power Output 160KW
Frequency Range 5-30KHz
Single Phase Input Three Phase 380V/50Hz
Current Range Three Phase 5-240A
Volume (mm³) 780*500*820     730*470*380
Net Weight 320KG
Gross Weight 360KG
Cooling Water Flow Hydraulic Pressure≧0.2MPa; Flow Rate: 5-20L/Min
Cooling Water Temperature ≤40℃
Water Connection 1 inlet and 1 outlet
Packing Method Wooden Box

KEXIN offers an array of brazing machines suitable for different purposes. Or we can custom build a brazing machine, especially for your applications.

Our brazing welding machines are becoming an international standard. KEXIN uses resistance brazing, where the device makes contact with both pieces of metal being joined and pulls them together before silver soldering them. Resistance brazing is an alternative to induction brazing, providing a similar result at a significantly lower cost.

1. High safety factor, no need for flammable and explosive gas, to ensure the safety of life and property.

 

2. Energy saving and environmental protection. No harmful gases such as carbon monoxide and carbon dioxide are generated during the welding process. Due to the use of electricity, compared with acetylene, gasoline, oxygen, LPG and other gases, the cost is greatly reduced.

 

3. High efficiency and low cost: traditional brazing has low temperature, high heat dissipation, high welding cost, and danger of explosion. The flame temperature of the plasma brazing machine is adjustable, the welding temperature can reach more than 2000 degrees, and the stability is high, which is more than twice the speed of acetylene welding. Continuous welding for twelve hours.

 

4. Convenient to carry: The whole host weighs only a few kilograms and is small in size. It does not require acetylene gas cylinders or oxygen cylinders, which is very suitable for working outdoors or in harsh environments.

Germany SIEMENS INFINEON IGBT Module (40-60KH Zoscillation frequency, fast response time, high arc stability and almost spatter-free welding)

 

Japan Nichicon electrolytic capacitor (filter capacitor).

 

Adopted signal circuit, drive circuit board, control circuit board and components: Toshiba, Hitachi, Motorola and also China’s top manufacturers.

 

 International advanced all-solid-state semiconductor power devices.

 

Imported transistor integrated block.

 

High-speed control tube.

 

As with perfect control, protection and alarm display circuit, the 160KW brazing welding machine could get full automatic tracking frequency and continuously adjustable power. It is also safe and dependable protection, clear and occurs data display and etc.

What is brazing welding machine usede for?

For users of brazing welding equipment, the brazing machine is an almost equally important process. It is very similar to fusion welding in several important ways. It is used to produce joints with excellent strength in steel, cast iron, copper and certain copper alloys.

What metals can be brazed?

Laser brazing is compatible with a variety of metals, including:

  • Brass.
  • Copper.
  • Stainless steel.
  • Aluminum.
  • Zinc-coated steels.

What are braze welding machine advantages?

Braze welding has many advantages over fusion welding. It allows you to join dissimilar metals, to minimize heat distortion, and to reduce extensive pre-heating. Another side effect of braze welding is the elimination of stored-up stresses that are often present in fusion welding.

Wide application of 160KW High Frequency Brazing Welding Machine

High frequency brazing machine can be used for the welding of various diamond drill bits, all kinds of carbide cutter bits, saw blades, various pick bits, drill pipes, coal mine bits, pneumatic drill bits and other mining machinery accessories.

Melting

KEXIN Induction melting systems are used in foundries, universities, laboratories and research centers. The systems melt everything from ferrous and non-ferrous metals to nuclear material and medical/dental alloys.

Welding

Induction welding machine is a form of welding that uses electromagnetic induction to heat the workpiece. The welding apparatus contains an induction coil that is energized with a radio-frequency electric current. 

Welding of air-conditioning and refrigeration accessories such as: pipe joints, distributors, distributor tail pipes, sight glasses, four-way valve end caps, flute tubes, liquid storage bottles, drying bottles, stop valves and other public security gold high frequency brazing weld.

Welding of automotive air-conditioning refrigeration accessories: such as high-frequency brazing of evaporator outlet pipes, single-tube pressing plates, double-pipe pressing plates, air-conditioning pipes, sight glasses, parallel flow microchannel flat pipe joints, aluminum distributors and other accessories .

Welding of water-cooled belt joints and cold plates and other accessories in the cooling system of the power battery pack of new energy vehicles.

How does induction forging work

Induction forging is an ideal process that combines precision, control, economy and safety. Through induction, you can concentrate the heat only on the part of the material to be forged and effectively heat it to a ductile temperature.

Due to Kexin’s inherent precision and control capabilities, there is no risk of incorrect shapes due to incorrect temperature or damage to tools used in subsequent production steps.

Packing Details

Packaging: Induction hardening machine wrapped with plastic films and foam first, then put it into a standard export wooden case and fasten at last. (can be customized if needed.)

Delivery: Within 7 working days after prepayment received

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