Induction Melting

THE BENEFITS OF INDUCTION MELTING

Improve efficiency

The efficiency of induction forging depends heavily on its power demands. A high-voltage primary coil in an induction furnace generates frequencies from 50 Hz to 10,000 Hz, allowing for rapid heating and greater thermal efficiency. This improves melting process efficiency, leading to higher yields and reduced combustion losses. Additionally, materials in the furnace shorten metal melting times, boosting steel production.

Reduce operating costs

Industries in furnace manufacturing are enhancing steel smelting technologies. Modern furnaces reduce energy use and production costs. Automation further minimizes waste, including typical metal residue losses in electric furnaces.

Reduce oxidation losses

Core-type induction furnaces significantly mitigate the oxidation and burning loss of elements in steel. Operating at low frequencies, these furnaces reduce the combustion rate of metallic elements, thereby diminishing the oxidation of molten steel. Furthermore, the absence of electrodes during the smelting process results in a reduced production of slag.

Clean operations

Induction melting foundries present a significantly lower environmental impact compared to traditional electric furnaces. This method notably reduces the emission of gases, smoke, and dust typically associated with other casting and forging processes. By utilizing induction metal furnaces, foundries benefit from cleaner operations and enhanced control over emissions management, thereby mitigating their release into the environment.