Induction forging & heat treating solutions – All from one source

From inductors to complete forging and heat treatment systems. Founded as an induction heater manufacturer, we offer – in combination with comprehensive consultancy and services – the entire range for solving inductive forging tasks.

We are convinced that our unusually high level of vertical integration offers significant advantages: Full focus on customer requirements as well as reliable delivery times.

Why Choose Induction Forging System for Metal Billet Heating?

Intermediate frequency forging system is generally used for heating before forging. Because the heated metal blanks require diathermy performance, they are also called diathermic furnaces in the forging industry. The intermediate frequency forging system uses the principle of electromagnetic induction to convert electrical energy into heat energy to heat the metal blank.

This has changed the scene of the blacksmith shop where coal was burned and heated for ironing thousands of years ago, and the labor intensity of the forging industry is greatly reduced, labor efficiency is greatly improved, and the forging environment is greatly improved. The quality of improving and heating metal blanks has been greatly stabilized and has become the new favorite of the forging industry.

Intermediate frequency (IF) induction forging uses electromagnetic induction at medium frequencies (300 Hz – 20 kHz) to rapidly and uniformly heat metal billets for shaping, offering significant energy savings, reduced material loss (less oxidation), and faster, cleaner operation than traditional furnaces, ideal for large batches or thick sections requiring deep hardening.

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    15KW Electromagnetic Heating Equipment

    KX-15

    15KW Electromagnetic Heating Equipment: current: 22A; Heating area: 150-200mm².

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    25KW Electromagnetic Heating Equipment

    KX-25

    25KW Electromagnetic Heating Equipment: current: 38A; Heating area: 250-350mm².

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    30KW Electromagnetic Heating Equipment

    KX-30

    30KW Electromagnetic Heating Equipment: current: 45A; Heating area: 300-380mm².

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    40KW Electromagnetic Heating Equipment

    KX-40

    40KW Electromagnetic Heating Equipment: current: 60A; Heating area: 400-500mm².

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    50KW Electromagnetic Heating Equipment

    KX-50

    50KW Electromagnetic Heating Equipment: current: 75A; Heating area: 500-600mm².

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    60KW Electromagnetic Heating Equipment

    KX-60

    60KW Electromagnetic Heating Equipment: current: 90A; Heating area: 600-700mm².

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    80KW Electromagnetic Heating Equipment

    KX-80

    80KW Electromagnetic Heating Equipment: current: 120A; Heating area: 800-900mm².

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    100KW Electromagnetic Heating Equipment

    KX-100

    100KW Electromagnetic Heating Equipment: current: 150A; Heating area: 1000-1300mm².

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    120KW Electromagnetic Heating Equipment

    KX-120

    120KW Electromagnetic Heating Equipment: current: 180A; Heating area: 1200-1600mm².

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    600mm Quench Machine Tools

    KX-CNC600

    Quenching Machine Tools for heat treatment of small size gears, bearings, shaft parts

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    1000mm Quench Machine Tools

    KX-CNC1000

    Quenching Machine Tools for heat treatment of medium sizes valves and cylinder liners

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    1200mm Quench Machine Tools

    KX-CNC1200

    Quenching Machine Tools for quenching various mechanical parts.

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    Feature of induction Forging & Heat Treating System

    Rapid & Uniform Heating

    Heat is generated inside workpieces via electromagnetic eddy‑current effect. Fast heating across full cross‑section ensures homogeneous temperature, improves metal flow during forging and stabilizes metallurgical performance after heat treatment.

    High Energy‑Saving Efficiency

    Thermal efficiency reaches 80‑90%. Far lower power consumption than gas furnaces or resistance furnaces; power‑on‑demand mode avoids idle heat loss, cutting production cost greatly.

    Minimal Oxidation & Decarburization

    Short high‑temperature holding time reduces scaling & material loss. Less surface defects, higher finished‑product yield, longer service life of forging dies and tooling.

    Modular & Flexible Design

    Frequency & power adjustable. Compatible with carbon steel, alloy steel, copper, aluminum and other metals. Quick‑change inductor supports multiple workpiece sizes, easy upgrade and maintenance.

    Easy Automation Integration

    Perfectly matched with automatic feeder, conveyor, robot, press and hot‑shear equipment. Seamlessly connect to full‑auto production line, supporting 24‑hour continuous stable operation.

    Eco‑friendly & Safe Working Condition

    Flameless heating, no smoke, no waste gas emission, low noise. Meet low‑carbon environmental‑protection requirements; eliminate risks from open flame and fuel storage.

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      Induction Forging & Heat Treating System Application

      Widely used for forging pre‑heating and heat treatment of auto parts, fasteners, engineering machinery, hand‑tools and non‑ferrous metal workpieces, supporting local heating and fully‑automatic production lines.

      Forging Pre-heating
      Heat Treatment (Quenching & Tempering, Normalizing, Annealing)
      Local / Partial Heating
      Automated Production Lines

      Heat Treatment (Quenching & Tempering, Normalizing, Annealing)

      It performs heat treatment for shaft, gear‑sprocket and sleeve‑bushing components.

      It also handles hardening and tempering for hand tools, cutting tools and various spring‑steel parts.

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      Get a customized induction heating solution tailored to your production needs.