60KW High Frequency Induction Melting Furnace

How Does a 60KW High-Frequency Induction Melting Furnace Work?

A 60KW high-frequency induction melting furnace uses electromagnetic induction to heat and melt metal quickly and efficiently.

The system consists of a non-conductive crucible surrounded by a copper coil. When high-frequency alternating current flows through the coil, it generates a rapidly changing magnetic field that induces eddy currents inside the metal.

These eddy currents produce heat through electrical resistance (Joule heating), allowing the metal to heat uniformly from within without direct contact. In ferromagnetic materials like iron and steel, additional heat is generated through magnetic hysteresis, further improving efficiency.

As the metal melts, electromagnetic forces create a natural stirring effect, ensuring uniform temperature and consistent material composition.

This process is widely used in metal melting, induction hardening, quenching, and other heat treatment applications.

Main Parts Introduction

1) Induction melting furnace deploys with Germany SIEMENS INFINEON IGBT Module (40-60KHZoscillation frequency, fast response time, high arc stability and almost spatter-free welding).

2) It contains Japan Nichicon electrolytic capacitor (filter capacitor).

3) It is adopted signal circuits, drive circuit boards, control circuit boards,s and components: Toshiba, Hitachi, Motorola, and also China’s top manufacturers.

4) This induction melting furnace uses international advanced all-solid-state semiconductor power devices.

5) Imported transistor integrated block.

6) High-speed control tube.

7) As with perfect control, protection, and alarm display circuit, the machine could get full automatic tracking frequency and continuously adjustable power. It is also safe and dependable protection, clear and occur data display and etc.

Induction Heating for Heat Treatment induction brazing machine manufacturer

KEXIN is a professional producer of high-quality portable induction brazing equipment that can be used for brazing aluminum, brass, copper, copper alloys, iron, cast iron, steel, and stainless steel. It offers brazing tools for various important fields such as the automotive, aviation, electro-technical, and white goods industries. This portable high-frequency induction welding machine is suitable for hardening parts of automobiles, motorbikes, mold, and agricultural machinery. Portable induction silver brazing; Handheld induction brazing; induction welding

Some machinery parts need to be quenched, such as the gear wheel and chain wheel. Also, it will be a better choice to use a portable high-frequency induction brazing machine.
In the industrial of machine tool hardening, such as bed guideway of machine tools, induction heating provides a more precise and clean result. Induction brazing aluminum; induction brazing

What’s more, portable induction brazing equipment is available for heat treatment for hardware tools. For example, pliers, spanners, screwdrivers, drills, axes, spikers, etc.

Widely used in following applications.

1.Non-ferrous metals such as copper, aluminum and zinc, alloys thereof, smelting and heat preservation of cast iron, heat preservation of molten iron and molten steel.

2.Smelting and insulation of steel, cast iron and non-ferrous metals such as copper, aluminum, magnesium and zinc and their alloys.

3.The high frequency induction meltingfurnace is mostly used for precious metal melting, such as gold, silver, platinum, etc.

4.This induction furnace is also widely used for melting semi-conductor materialthrough heating up the graphite crucible.

Welding

Welding diamond/carbide saw blade,  diamond cutting tools, grinding tools and drilling welding.
Carbide cutting tools for machining welding. Such as turning and milling cutter welding.
Mining tools welding, such as  pillar gear drill bits, dovetail coal drill bits, drill rods riveting, all kinds of shearer.
The welding of wood working tools, such as woodworking planer, milling and drill.

Forging

Hot forming for all kinds of standard parts, fasteners, machinery parts, hardware tools and straight shank twist drill. Metal annealing, such as: tensile steel; wire, nail wire heating and stainless steel annealed.

Packing Details

Export standard packing, inner carton outer wooden box and double protection