Whatsapp
260KW High Frequency Bearing Induction Heater
Model: KX-5188A260
Rated Power Output: 260KW
Frequency Range: 5-30KHz
Input Current: 10-390A
PRODUCT DETAILS
260KW high frequency bearing induction heater can improve the working environment, increase production efficiency and reduce production costs. The machines have the ability to guaranty product quality, producing fire-free safety and eliminating welders’ dependence.
| 260KW High Frequency Bearing Induction Heater | |
| Model | KX-5188A260 |
| Rated Power Output | 260KW |
| Frequency Range | 5-30KHz |
| Single Phase Input | Three Phase 380V/50Hz |
| Current Range | Three Phase 10-390A |
| Volume (mm³) | 900*585*1300mm; 920*550*490mm |
| Net Weight | 330KG |
| Gross Weight | 390KG |
| Cooling Water Flow | Hydraulic Pressure≧0.2MPa;Flow Rate: 5-20L/Min |
| Cooling Water Temperature | ≤40℃ |
| Water Connection | 1 inlet and 1 outlet |
| Packing Method | Wooden Box |
High frequency bearing induction heater offers a controllable and localized method of heat without contact with the parts (components) being heated. The heat of the induction heating machine is generated by inducing an alternating magnetic field into electrically conductive materials. High-frequency induction heat treatment furnace is very low cost to run and normally creates significant cost savings versus other traditional process heating technologies..
The high frequency bearing induction heater’s large current flows to the heating coil that is wound into a ring or other shape. As a result, a strong magnetic beam with an instantaneous change in polarity is generated in the coil.
When the heated object such as metal is placed in the coil, the magnetic beam will penetrate the entire heated object, and the inside of the heated object will be generated in the opposite direction to the heating current. Due to the resistance in the heated object, a lot of Joule heat will be generated and the temperature of the object will rise rapidly. To achieve the purpose of heating all metal materials.
The 260KW high-frequency bearing induction heater puts the workpiece into the inductor, and when an alternating current of a certain frequency is passed through the inductor, an alternating magnetic field is generated around it. The electromagnetic induction of the alternating magnetic field produces a closed-induced current in the workpiece.
The distribution of the induced current on the cross-section of the workpiece is very uneven, and the current density on the surface of the workpiece is very high and gradually decreases inward. This phenomenon is called the skin effect. The electric energy of the high-density current on the surface of the workpiece is converted into heat energy, and the temperature of the surface is increased, that is, surface heating is realized. The higher the current frequency, the greater the current density difference between the surface and the interior of the workpiece, and the thinner the heating layer. After the temperature of the heating layer exceeds the critical point temperature of the steel, high frequency bearing induction heater is rapidly cooled to achieve surface quenching.
1. Germany SIEMENS INFINEON IGBT Module (40-60KH Zoscillation frequency, fast response time, high arc stability, and almost spatter-free welding).
2. Japan Nichicon electrolytic capacitor (filter capacitor).
3. Adopted signal circuit, drive circuit board, control circuit board, and components: Toshiba, Hitachi, Motorola, and also China’s top manufacturers.
4. International advanced all-solid-state semiconductor power devices.
5. Imported transistor integrated block.
6. High-speed control tube.
7. As with perfect control, protection, and alarm display circuit, the machine could get full automatic tracking frequency and continuously adjustable power. It is also safe and dependable protection, clear and occurs data display and etc.
Application of high-frequency heating machine in the petrochemical industry
High-frequency induction heating machine was first used in the field of mechanical metal processing and quenching. Now the fields of petroleum and chemical industries are also increasingly commonly used in electromagnetic induction heating addendum.
1. Heating and heat preservation of oil pipeline
2. In the oil extraction of high-viscosity heavy oil wells, the hollow pumping oil is heated by induction to make the heavy oil thinner and realize smooth extraction.
3. Heat treatment and quenching of petroleum brick rod
4. Heating of containers such as chemical reactors
5. Heat forming of insulation chemicals such as nylon and Teflon.
Application of high-frequency heating machines in the light industry and food industry
At present, the technology of high-frequency induction heating machines has penetrated into the baking, frying, steaming, frying, etc. in light industry food processing industry, beverage packaging, sealing, food packaging, sealing, etc., welding seam sealing, coating heating, Quenching heat treatment of cutting tools (knives, saw blades), quenching heat treatment of textile machine needles, and quenching heat treatment of camera shutters.
Application of high-frequency heating machines in the automobile manufacturing industry
The automobile manufacturing industry is also an earlier field of application of high-frequency induction heating technology. The flywheel ring gear, crankshaft, convex crankshaft, cylinder, coil spring, etc. of the automobile are quenched. The induction heating method not only saves energy but also greatly improves efficiency and product quality. , Improve the strength, toughness, and wear resistance of the product.
Application of high-frequency heating machine in electric current and communication field
Various specifications and types of wires and cables are used in the power and communication fields. These wires and cables are extruded from copper or aluminum conductor profiles to the required temperature (copper wire or aluminum wire) and are made into various products according to product specifications. Specifications of wires and cables. At present, many wire and cable production lines have gradually adopted high-frequency induction heating machine technology to replace traditional resistance furnace heating. In addition, ordinary communication cable sheaths and optical fiber cables used in power and communication are treated with high-frequency induction heating machine technology, which is not only simple and easy to operate, but also improves the strength of the cable, is firmly bonded, and is not easy to peel off.
Packing Details
Export standard packing, inner carton outer wooden box, and double protection
Advantages of 260kW High Frequency Bearing Induction Heater
Fast & Efficient Heating
With a powerful 260kW output, the system delivers rapid and uniform heating of bearings, significantly reducing heating time and improving production efficiency.
Energy Saving & Cost Efficient
Induction heating generates heat directly within the bearing, minimizing energy loss. This results in lower power consumption and reduced operating costs compared to traditional heating methods.
Uniform Heating & No Damage
The machine ensures even temperature distribution, preventing overheating or localized stress. This helps maintain the bearing’s structure, avoiding deformation or cracks.
Safe & Flame-Free Operation
No open flames or flammable gases are required, eliminating fire hazards and ensuring a safer working environment for operators.
Clean & Environmentally Friendly
The process produces no smoke, fumes, or harmful emissions, making it suitable for modern, eco-friendly manufacturing environments.
Precise Temperature Control
Advanced control systems allow accurate adjustment of heating temperature and time, ensuring consistent and repeatable results.
High Load Capacity
Designed for heavy-duty applications, the 260kW system can handle large bearings and high-volume production, making it ideal for industrial use.
Reliable Cooling System
Equipped with an efficient water cooling system, the machine ensures stable operation and long service life of key components.
RELATED QUESTIONS
What is the purpose of an induction heating machine?
An induction heating machine is used to heat metal parts quickly, efficiently, and precisely through electromagnetic induction. Its main purposes include:
Surface hardening
Brazing and welding
Annealing and tempering
Forging and hot forming
Shrink fitting
Induction heating provides fast, localized, and non-contact heating, improving product quality while reducing energy consumption and production time.
How does frequency affect induction heating?
Frequency plays a critical role in determining how heat is distributed within the workpiece:
High frequency (100 kHz – 400 kHz)
Produces shallow heating depth, ideal for surface hardening and small parts.
Medium frequency (10 kHz – 100 kHz)
Provides moderate penetration, suitable for general heat treatment.
Low frequency (below 10 kHz)
Allows deeper heat penetration, ideal for larger parts or deep hardening.
Are there any metal materials that the high-frequency heating machine cannot perform heat treatment?
Yes. Induction heating works best on electrically conductive and ferromagnetic materials, but not all metals are suitable for heat treatment.
Suitable materials
Carbon steel, alloy steel, and some cast iron
Not suitable for hardening
Aluminum, copper, and brass
While these non-ferrous metals can be heated using induction, they cannot be hardened because they do not undergo the required metallurgical transformation.
RELATE PRODUCTS
REQUEST A QUOTE
Do you need help with choosing our products?
Fill out this form to get in touch with us.