25KW Portable Induction Brazing Machine

How Does This Portable Induction Brazing Machine Works?

Portable induction brazing equipment is a process that uses electromagnetic induction to heat an electrically conductive object (usually metal) without the need for a flame or direct heat source, by heat generated by eddy currents in the object.

What Does The Portable Induction Brazing Machine Consists of?

Portable induction brazing machines consist of several important components that work together to provide efficient, precise heating for brazing applications. These components are designed to make the machine compact, portable, and effective for field work. The main components include:

Induction Coil: The induction coil is made of copper and generates an electromagnetic field when high-frequency alternating current (AC) is passed through it. The shape and size of the coil is determined based on the workpiece to ensure that heat is applied precisely to the area of ​​the joint that needs to be brazed.

Power Supply: The power supply provides the electrical energy required to generate the high-frequency current to power the induction coil. The power supply is usually compact and integrated into a portable design, allowing the machine to be used in a variety of locations. The power supply also contains a control system that regulates the output power and frequency.

Cooling System: The cooling system is essential to prevent the induction coil and power supply from overheating. It usually uses a water-cooling or air-cooling system to circulate coolant around the coil and other components to maintain the optimal operating temperature during use.

Control Panel: The control panel allows the user to set and monitor important parameters such as temperature, power level, and heating time. Some portable induction brazing machines may be equipped with a digital display to increase control precision and accuracy.

Workpiece Clamp: The clamp holds the workpiece during brazing, ensuring it remains stable during heating. The clamp is adjustable to accommodate workpieces of different sizes and shapes.

Handheld or Portable Design: Unlike fixed induction heaters, portable induction brazing machines are designed to be lightweight and easy to transport. This feature makes them ideal for field jobs that require high mobility.

Braze Material Storage: Some machines may have a dedicated storage room or rack for storing brazing material (filler metal) to ensure it is always available when needed.

Safety Features: Portable induction brazing machines usually have safety features such as overheat protection, short circuit protection, and grounding to prevent accidents and ensure safe operation in various working environments.

Portable Induction Heating Machine Main Parts

Control Method: Digital embedded control software.

Main Chip: ARM STM32.

Chip Speed: 72MHz

Working Mode: Manual mode, automatic mode, and temperature control mode.

Current Heating Setting: 5 sections (can be extended to 32).

Working Status Display Content: Time, current, frequency, current curve

Alarm Interface: Over-current, over-voltage, under water, under pressure, lack of phase, overheating etc.

Communication and Start-up Interface: DB-9 and 4 cores air plug Bus access: RS485 (recommended), Profibus (optional), CANbus (optional)

Trial Function Time: 200 hours. (When the trial function enables, the device will be locked down when it reaches the setting time.)

Memory Card Type: Industrial grade SD card (stored for more than 360 days of processing data and alarm data) (matching function). Need to be purchased separately.

Data Analysis Software: Windows under the installation and operation, with processing data contrast, search for specific processing parameters and alarm parameters and other functions (need to be purchased separately)

Output Power Rating: 18KW

Output Maximum Power: 25KW

Frequency Range: 10-40 KHz

Main Extension Cable Length: 5m

Voltage: 380V +/-10%

Frequency: 50/60 Hz

Rated Current: 29A

Maximum Apparent Power: 26.3KVA

Minimum Fault Container: 3P-63A

Cable Length: 2m

Power Cable System: 3L+PE

Recommended L Cable: 3*6mm²

Cooling Water Flow: 12.5 l/min (17 l/min)

Cooling Water Inlet Maximum Water Temperature: 35℃

Water Pressure Min/max: 4/6 bar

PH Value of Cooling Water: 7.0~9.0

Working Environment Temperature: +5℃ ~ +50℃

Host Form: Box

Host Size: 280*525*600

Weight (including main cable): 34kg

Protection Level: IP 42

Color: Red

Outside Box Size: 370*710*660

Extension Form: Pistol type

Extension Size: 120*280*240

Extension Weight: 5.0kg

Packing Method: Wooden box

Widely Used in Many Different Applications

Kexin is a well-known manufacturer of high-quality portable induction heaters for brazing a wide range of metals, including aluminum, brass, copper, copper alloys, iron, cast iron, steel and stainless steel. The company provides advanced brazing tools for key industries such as automotive, aviation, electronics and white goods.

These portable induction heaters are particularly suitable for hardening automotive and motorcycle parts, molds and dies, and agricultural machinery components. They are ideal for applications such as portable induction silver brazing, handheld induction brazing and induction welding.

Certain mechanical parts, such as gears and sprockets, require hardening, and portable induction heating equipment is an ideal solution for these applications.

In industries such as machine tool hardening (including machine tool bed guides), induction heating provides precise, clean results, ensuring high-quality processing. Induction brazing of aluminum is also very effective in these applications.

In addition, portable induction heaters are ideal for heat treating hardware tools such as pliers, wrenches, screwdrivers, drills, axes and nails, providing reliable and efficient results in a variety of applications.

Packing Details

Export standard packing, inner carton outer wooden box and double protection.