160KW Medium Frequency Induction Metal Melting Equipment

Model:KXZ-160

Rated Power Output:160KW

Frequency Range:1-20KHz

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KEXIN 160KW Medium Frequency Induction Metal Melting Equipment

What is 160KW Medium Frequency Induction Metal Melting Equipment Furnace Advantages?

 160KW medium frequency induction metal melting equipment ultra-small size, light weight, movable, covering an area of ​​less than 1 square meter.

160KW medium frequency induction metal melting equipment can easily replace the furnace body of different weights, different materials, and different starting methods to adapt to various melting requirements. The installation, debugging and operation are very convenient, and you can learn it right away.

160KW medium frequency induction metal melting equipment can work uninterruptedly for 24 hours, and the melting is even and lasting. It is environmentally friendly and meets environmental protection requirements. Go to the trouble of environmental inspection.

160KW medium frequency induction metal melting equipment saves electricity, compared with thyristor intermediate frequency, it is not only small in size, easy to maintain, and can save 15-20% of electricity.

160KW medium frequency induction metal melting equipment has the effect of electromagnetic stirring, which is beneficial to the uniformity of the melting metal temperature and structure, which is beneficial to scum and reduces impurities.

160KW medium frequency induction metal melting equipment adopts ultra-small medium frequency induction heating power supply, which is completely different from traditional medium frequency power supply.

160KW medium frequency induction metal melting equipment is small in size and light in weight. The melting capacity is from a few kilograms to hundreds of kilograms. It has a wide range of options and is suitable for factory production. It is also suitable for small-scale melting in schools and research institutes.

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After the metal melting equipment outputs a strong alternating frequency current, a strong alternating magnetic field is generated through the induction coil, and an eddy current is formed on the surface of the heated workpiece under the action of the magnetic field, thereby rapidly heating the workpiece.

160KW Medium Frequency Induction Metal Melting Equipment
Model KXZ-160
Rated Power Output 160KW
Frequency Range 1-20KHz
Input Power Three Phase 380V±20% 50/60Hz
Output Current 35-290A
Output Voltage 70-550V
Load Continuing Rate 100% Continuing work in 24h
Cooling Water Temperature ≤40℃
Water Connection 1 inlet and 1 outlet
Packing Method Wooden Box
Application Available for various heating treatment, melting, forging, welding, brazing, hardening, etc.

The maximum heating capacity of each smelting furnace is 40-50 minutes for each furnace when it is cold, and 20-30 minutes for each furnace when it is hot. 5-8 minutes for precious metals within 10 kg.

160KW Medium Frequency Induction Metal Melting Equipment

160KW Medium frequency metal melting equipment can provide 15-200 kilowatts of intermediate frequency power, and can customize 400-1000 kilowatts of intermediate frequency power. Medium frequency power supply adopts parallel resonance in structure, with simple load matching, high equipment efficiency and high utilization rate. It can directly replace conventional thyristor intermediate frequency power supply.

The medium frequency metal melting equipment power supply adopts the fourth-generation inverter control technology (ie, dual-adjustment inverter control technology based on parallel resonance). This technology independently adjusts power and frequency conversion, uses IGBT switching devices and amorphous inductance to form a high-frequency chopper circuit to adjust power, uses IGBT parallel resonance and frequency automatic tracking technology to obtain accurate soft switching control inversion process, greatly improving the equipment The working reliability under high power enables the equipment to develop into the high-power field, achieving a 100% temporary load rate of the equipment.

Medium frequency metal melting equipment has a wide frequency range, from 200 Hz to 20 kHz. Metal melting equipment can be matched according to the size of the specific heated workpiece or the requirements of the heat transfer depth, and Metal melting equipment has a wide range of applications. Full soft switch is accurately controlled, equipment reliability is high, and maintenance rate is low.

Main features of intermediate frequency furnace machine?

 

1.  Very easy to install and operate
2. Ultra small size, light weight, movable, occupying less than  1 square meter
3. 24-hour uninterrupted melting capacity
4. Energy saving
5. It is convenient to replace the furnace body with different weights, different materials and different starting methods to meet various melting requirements
6. Using ultra-small intermediate frequency induction heating power supply, which is completely different from traditional intermediate frequency power supply
7. Good heating permeability and uniform temperature
8. The intermediate frequency magnetic field has a magnetic stirring effect on the molten metal, which is beneficial to uniform composition and scum
9. According to the recommended equipment and maximum melting capacity, the melting time per furnace is 20-30 minutes.

 

The basic composition of the melting furnace machine?

 

High frequency power supply (integrated or split), induction coil, crucible.
The basic composition of the intermediate frequency melting furnace:
Including intermediate frequency power supply, compensation capacitor box and furnace body, etc. According to different application requirements, it may also include infrared thermometers, temperature controllers and other devices: melting furnaces are divided into three types: overturned melting furnaces, top-out melting furnaces and fixed melting furnaces. According to the tipping method, the tipping smelting furnace can be divided into mechanical tipping furnace, electric tipping furnace and hydraulic tipping furnace.

Induction heating machine can also use for melting platinum, silver crucible, etc. It’s simple and easy, together working with smelting crucible, especially the graphite crucible and quartz crucible.

 

What are the advantages of the company’s products?

 

This product technology brings together the scientific research results of many domestic and foreign experts, and it has successfully converted and upgraded the technology from the tube technology to the transistor MOSFET technology IGBT module technology. All models are equipped with IGBT module technology to make the product stability better!

What is induction heating?

Heat Treatment (surface hardening, quenching, annealing, tempering).

Hardening parts of automobile, motorbike, mold and agricultural machinery.
Quenching machinery parts, such as: all kinds of gear wheel and chain wheel.
Industrial of machine tool hardening, such as bed guide way of machine tool.
Heat treatment for pliers, spanner, screwdriver, drill, axes and spiker.
Various metal work pieces annealing, such as golf ball head, brass lock, hardware copper fitting, kitchen knife handle, blade, pan and pail.

Melting

160KW medium frequency induction metal melting equipment mainly refers to the melting of metal into liquid by heating the metal, the melting of iron, steel, copper, aluminum, zinc and various precious metals such as gold and silver

Compared with high frequency smelting: small smelting furnace is mainly used for 1-10KG precious metal refining. The single melting time is 2-15 minutes. Suitable for smelting a small amount of metal 1-10KG. And the 160KW medium frequency induction metal melting equipment: when the metal melting equipment is cold, the smelting time per furnace is 40-50 minutes, and the smelting time per furnace is 20-30 minutes. Suitable for smelting large amounts of metal or production. Low melting point metals will melt faster. The highest metal melting equipment temperature can reach 1500-2000 degrees. The heating speed is fast, and the temperature is constant after heating. Simple installation, safe operation, environmental protection and energy saving. Light weight, small size, and high purification efficiency. Full protection: equipped with alarm devices such as overvoltage, overcurrent, overheating and water shortage, and automatic control and protection.

Welding

Welding diamond/carbide saw blade,  diamond cutting tools, grinding tools and drilling welding.
Carbide cutting tools for machining welding. Such as turning and milling cutter welding.
Mining tools welding, such as  pillar gear drill bits, dovetail coal drill bits, drill rods riveting, all kinds of shearer.
The welding of wood working tools, such as woodworking planer, milling and drill.

Forging

Hot forming for all kinds of standard parts, fasteners, machinery parts, hardware tools and straight shank twist drill. Metal annealing, such as: tensile steel; wire, nail wire heating and stainless steel annealed.

Packing Details

Export standard packing, inner carton outer wooden box and double protection

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