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160KW High Frequency Induction Brazing Welding Machine
Model: KX-5188A160
Rated Power Output:160KW
Frequency Range:5-30KHz
Certification: CE
Structure: Vertical Type
PRODUCT DETAILS
160KW high frequency brazing induction machine can improve the working environment, increase production efficiency and reduce production costs. The brazing welding machine guarantees product quality, produces fire-free safety, and eliminates welders’ dependence.
| 160KW High Frequency Brazing Welding Machine | |
| Model | KX-5188A160 |
| Rated Power Output | 160KW |
| Frequency Range | 5-30KHz |
| Single Phase Input | Three Phase 380V/50Hz |
| Current Range | Three Phase 5-240A |
| Volume (mm³) | 780*500*820 730*470*380 |
| Net Weight | 320KG |
| Gross Weight | 360KG |
| Cooling Water Flow | Hydraulic Pressure≧0.2MPa; Flow Rate: 5-20L/Min |
| Cooling Water Temperature | ≤40℃ |
| Water Connection | 1 inlet and 1 outlet |
| Packing Method | Wooden Box |
KEXIN offers an array of brazing machines suitable for different purposes. Or we can custom build a brazing machine, especially for your applications.
Our brazing welding machines are becoming an international standard. KEXIN uses resistance brazing, where the device makes contact with both pieces of metal being joined and pulls them together before silver soldering them. Resistance brazing is an alternative to induction brazing, providing a similar result at a significantly lower cost.
The machine generates a high-frequency alternating current, which flows through an induction coil to create a rapidly changing magnetic field. When a conductive metal workpiece is placed within this field, eddy currents are induced inside the material.
These induced currents generate heat directly within the metal due to electrical resistance, allowing the workpiece to reach brazing temperature quickly and uniformly.
Germany SIEMENS INFINEON IGBT Module (40-60KH Zoscillation frequency, fast response time, high arc stability and almost spatter-free welding)
Japan Nichicon electrolytic capacitor (filter capacitor).
Adopted signal circuit, drive circuit board, control circuit board and components: Toshiba, Hitachi, Motorola and also China’s top manufacturers.
International advanced all-solid-state semiconductor power devices.
Imported transistor integrated block.
High-speed control tube.
As with perfect control, protection and alarm display circuit, the 160KW brazing welding machine could get full automatic tracking frequency and continuously adjustable power. It is also safe and dependable protection, clear and occurs data display and etc.
Wide application of 160KW High Frequency Brazing Welding Machine
High frequency brazing machine can be used for the welding of various diamond drill bits, all kinds of carbide cutter bits, saw blades, various pick bits, drill pipes, coal mine bits, pneumatic drill bits and other mining machinery accessories.
Melting
KEXIN Induction melting systems are used in foundries, universities, laboratories and research centers. The systems melt everything from ferrous and non-ferrous metals to nuclear material and medical/dental alloys.
Welding
Induction welding machine is a form of welding that uses electromagnetic induction to heat the workpiece. The welding apparatus contains an induction coil that is energized with a radio-frequency electric current.
Welding of air-conditioning and refrigeration accessories such as: pipe joints, distributors, distributor tail pipes, sight glasses, four-way valve end caps, flute tubes, liquid storage bottles, drying bottles, stop valves and other public security gold high frequency brazing weld.
Welding of automotive air-conditioning refrigeration accessories: such as high-frequency brazing of evaporator outlet pipes, single-tube pressing plates, double-pipe pressing plates, air-conditioning pipes, sight glasses, parallel flow microchannel flat pipe joints, aluminum distributors and other accessories .
Welding of water-cooled belt joints and cold plates and other accessories in the cooling system of the power battery pack of new energy vehicles.
How does induction forging work
Induction forging is an ideal process that combines precision, control, economy and safety. Through induction, you can concentrate the heat only on the part of the material to be forged and effectively heat it to a ductile temperature.
Due to Kexin’s inherent precision and control capabilities, there is no risk of incorrect shapes due to incorrect temperature or damage to tools used in subsequent production steps.
Packing Details
Packaging: Induction hardening machine wrapped with plastic films and foam first, then put it into a standard export wooden case and fasten at last. (can be customized if needed.)
Delivery: Within 7 working days after prepayment received
Advantages of 160kW High Frequency Induction Brazing Welding Machine
High Safety
This 160kW high-frequency induction brazing machine operates without the use of flammable and explosive gases such as acetylene or liquefied petroleum gas. This significantly reduces the risk of fire and explosion, ensuring a safer working environment and better protecting personnel and equipment.
Energy Saving and Environmental Protection
Induction brazing uses electricity as its primary energy source, avoiding harmful emissions such as carbon monoxide and carbon dioxide produced by traditional flame welding. This not only supports environmentally friendly production but also reduces overall energy costs.
High Efficiency and Low Production Costs
Compared to traditional brazing methods, this equipment offers the following advantages:
- Faster Heating Rate
- Higher and More Stable Temperatures
- Lower Heat Loss
Tempers can reach above 2000°F, with stable performance and production efficiency more than twice that of traditional acetylene welding, while significantly reducing labor and operating costs.
Continuous Operation Capability
Designed for industrial applications, this system supports long work cycles, including up to 12 hours of continuous operation, ensuring high productivity in harsh production environments.
A better working environment: No open flames, no smoke, no overheating create a cleaner, quieter, and more comfortable working environment, thereby improving overall operational efficiency.
RELATED QUESTIONS
What materials can be brazed with this machine?
It is suitable for conductive metals such as:
- Carbon steel
- Stainless steel
- Copper and brass
- Aluminum (with proper process control)
What industries use 160kW induction brazing machines?
Common industries include:
- Automotive manufacturing
- HVAC and refrigeration
- Aerospace
- Electrical and electronics
- Machinery and metal fabrication
What applications is this machine used for?
Typical applications include:
- Pipe and tube brazing
- Tool brazing
- Motor and transformer components
- Copper-to-copper or copper-to-steel joints
- HVAC fittings and connectors
What is the frequency range of a 160kW machine?
Most machines operate within: 10 kHz to 400 kHz, depending on the application and configuration
Is induction brazing energy efficient?
Yes. Since heat is generated directly inside the workpiece, energy loss is minimized. This can reduce energy consumption by 20–30% or more compared to traditional heating methods.
Can the machine run continuously?
Yes. A 160kW induction brazing machine is designed for industrial use and can typically support continuous operation for long production cycles, including up to 12 hours or more with proper cooling.
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