80KW High Frequency Induction Heating Machine

Induction heating uses a high-frequency alternating current flowing through a copper coil to generate a rapidly changing magnetic field. This field induces eddy currents within the metal, producing heat through electrical resistance.

Because the heat is generated internally, the process is significantly faster and more efficient than traditional heating methods. This also allows for precise, localized heating without affecting surrounding areas.

1) Induction heating machine deploys with Germany SIEMENS INFINEON IGBT Module (40-60KHZoscillation frequency, fast response time, high arc stability and almost spatter-free welding).

2) It contains Japan Nichicon electrolytic capacitor (filter capacitor).

3) It is adopted signal circuit, drive circuit board, control circuit board and components: Toshiba, Hitachi, Motorola and also China’s top manufacturers.

4) This induction heating machine uses international advanced all-solid-state semiconductor power devices.

5) Imported transistor integrated block.

6) High speed control tube.

7) As with perfect control, protection and alarm display circuit, machine could get full automatic tracking frequency and continuous adjustable power. It is also safe and dependable protection, clear and occur data display and etc.

Heat Treatment (surface hardening, quenching, annealing, tempering).

Hardening parts of automobile, motorbike, mold and agricultural machinery.
Quenching machinery parts, such as: all kinds of gear wheel and chain wheel.
Industrial of machine tool hardening, such as bed guide way of machine tool.
Heat treatment for pliers, spanner, screwdriver, drill, axes and spiker.
Various metal work pieces annealing, such as golf ball head, brass lock, hardware copper fitting, kitchen knife handle, blade, pan and pail.

Melting

Non-ferrous and ferrous metals melting.
Precious metal melting, like gold, sliver and platinum, etc.
Semiconductor material melting.
Specialized steel, iron and copper melting.
Metal alloy melting, like aluminum alloy, zinc alloy and copper alloy,etc.

Welding

Welding diamond/carbide saw blade,  diamond cutting tools, grinding tools and drilling welding.
Carbide cutting tools for machining welding. Such as turning and milling cutter welding.
Mining tools welding, such as  pillar gear drill bits, dovetail coal drill bits, drill rods riveting, all kinds of shearer.
The welding of wood working tools, such as woodworking planer, milling and drill.

Forging

Hot forming for all kinds of standard parts, fasteners, machinery parts, hardware tools and straight shank twist drill. Metal annealing, such as: tensile steel; wire, nail wire heating and stainless steel annealed.

Because of the relatively simple apparatus required, few stipulations on properties the work piece must possess and nearly infinite range of operating temperatures and heating/cooling rates, the list of applications for this induction heating technology is very long. Several of these processes are listed:

Annealing: Using induction heating to increase the specimen to the annealing temperature can be done quickly and efficiently.

Shrink fitting: Using induction heating to soften one component and forcing the other into the hole provides a secure, tight fit between components.

Thermal Sealing: Heating low-temperature glue on the back of a foil seal in the lid of a medicine bottle melts the glue, sealing the bottle.

Sintering Ceramics: Placing a ceramic powder in a susceptor to be heated via induction heating, is an efficient way to transform a green compact to a sintered specimen.

The only real limitation as to whether or not a material can be heated via induction heating is its electrical conductivity. The more conductive the material, the more effective and efficient an IH process is. However, inclusion of a susceptor can increase the potential applications to even include non-metallic (i.e. low-conductivity) materials.

Packing Details

Export standard packing, inner carton outer wooden box and double protection