15KW Electromagnetic Heating Equipment
Model: KX-15
Rated Power: 15KW
Heating area: 150-200mm²
Input Current: 22A
PRODUCT DETAILS
KEXIN 15KW Electromagnetic Heating Equipment
Advantages of electromagnetic induction heating: Non-contact induction heating
95% of the power consumption is converted into working heat energy.
Coil loss ≈ 2%, control unit loss ≈ 2%, and the insulation layer can retain 98% of the energy on the barrel.
Only the barrel is heated, while the screw remains cool.
Eliminate the inertia phenomenon of heating, and the temperature rise and fall are rapid and efficient.
There is no dead angle in heating, and the entire barrel is evenly heated.
The electromagnetic coil stays cool, so it has a very long life.It can realize automatic operation and precise control.
This greatly improves production efficiency and product quality, while reducing interference from human factors.
Description
The 15kW electromagnetic heating system enhances the working environment, boosts production efficiency, and significantly reduces operating costs. Designed for safe, flameless operation, this equipment ensures consistent heating performance while maintaining high product quality.
Specification:
Electromagnetic Heating Equipment | |
Model | KX-15 |
Power | 15KW |
Voltage | Three phase 380V |
Heating Area | 150-200mm² |
Equipped Copper-core Cable | ≥6 mm² |
Current | 22A |
Frequency | 13-16KHz |
Electromagnetic heating equipment provides a highly efficient, contactless, and precisely controllable heating solution. It works by inducing alternating magnetic fields into electrically conductive materials, generating heat directly within the component. This method ensures rapid, localized heating with minimal energy loss. Compared to traditional heating technologies, electromagnetic heating offers significantly lower operating costs and substantial long-term energy savings.
Traditional electric heating equipment relies on contact conduction to transfer heat to the barrel surface. In this method, only the inner surface of the barrel receives effective heat, while a large portion of energy radiates outward and dissipates into the surrounding air. This results in significant heat conduction loss, increased ambient temperature, and wasted energy.
In contrast, electromagnetic heating technology applies the principle of electromagnetic induction, causing the metal barrel itself to generate heat internally. By wrapping the outer barrel with a heat-insulating layer, energy loss is minimized and thermal efficiency is significantly improved. This advanced method can reduce energy consumption by 30% to 75%, making it an ideal solution for energy-conscious industries.
Furthermore, the electromagnetic heating coil does not produce heat on its own. Made from high-temperature-resistant cables and insulating materials, it eliminates the degradation issues common in traditional resistance wires caused by high-temperature oxidation. This leads to a longer lifespan, faster heating response, and virtually maintenance-free operation, helping manufacturers reduce downtime and lower operational costs.
Electromagnetic heating systems have been widely adopted in industries such as plastics manufacturing, building materials, and pipeline production, delivering consistent performance and significant cost savings for enterprises worldwide.
Electromagnetic heating systems are widely used across various industries due to their energy efficiency, precise temperature control, and cost-saving performance. Below are key application areas where Kexin’s electromagnetic heating equipment delivers outstanding results:
Plastics & Rubber Industry
Electromagnetic heating is ideal for plastic and rubber processing machinery, offering fast, uniform, and stable heating for:
- Plastic film blowing machines
- Wire drawing machines
- Injection molding machines
- Granulators
- Rubber extruders
- Vulcanizers
- Cable production extruders
Pharmaceutical & Chemical Industry
For the pharmaceutical and chemical sectors, electromagnetic heating supports:
- Pharmaceutical infusion bag production
- Plastic equipment production lines
- Liquid heating pipelines in chemical processes
Energy & Food Processing
In energy and food industries, electromagnetic heating offers:
- Efficient heating of crude oil pipelines
- Food machinery heating, such as in super cargo machines and other high-temperature processing equipment
High-Power Commercial Applications
Used in high-power commercial electromagnetic stove assemblies, our systems provide fast response, long life, and superior thermal stability, making them perfect for demanding commercial kitchen or industrial stove systems.
Building Materials Industry
Electromagnetic heating is widely used in plastic pipe production and extrusion lines, ensuring consistent output and cost-efficiency for:
- Gas pipe and water pipe production lines
- PE hard flat nets, geonet units, hollow molding machines
- PE honeycomb board lines, corrugated pipe extrusion lines (single/double wall)
- Composite air cushion film machines
- PVC rigid pipe and foam core layer pipe production
- PP transparent sheet extrusion
- Polystyrene foam pipe lines, PE winding film production units
These applications benefit from uniform barrel heating, reduced carbon buildup, and lower energy bills.
Printing Equipment
Ideal for drying and heating in printing machinery, electromagnetic heating enables precise temperature control while minimizing energy loss, making it suitable for both small-scale and industrial-grade printing operations.
Other Industrial Heating Needs
Our electromagnetic heating systems are also suitable for a variety of other industrial applications requiring safe, efficient, and maintenance-free electric heating solutions.
KEXIN 15KW Electromagnetic Heating Equipment
Advantages of 15kW Electromagnetic Heating Equipment
The 15kW electromagnetic heating equipment delivers significant performance and energy-saving advantages for industrial applications.
Fast Heating Response: Instantly reaches target temperature, reducing warm-up time.
Contactless & Flameless Heating: Ensures safer operation with no open flames.
High Energy Efficiency: Saves up to 30–75% energy compared to traditional resistance heating.
Precise Temperature Control: Delivers consistent, stable heat directly to metal components.
Improved Working Environment: Minimizes heat loss and lowers ambient temperature.
Durable & Long Service Life: No oxidation issues like resistance wires; built with high-temperature-resistant materials.
Low Maintenance Requirements: Reduces downtime and operating costs.
Ideal for Industrial Applications: Widely used in plastic extrusion, chemical processing, food machinery, and pipeline heating.
Compact Design: Saves space and integrates easily with existing equipment.
Environmentally Friendly: Clean energy source with reduced carbon emissions.
RELATED QUESTIONS
What is 15kW electromagnetic heating equipment used for?
This equipment is widely used in industries like plastics, rubber, chemicals, food processing, and energy. It’s ideal for applications such as barrel heating, extrusion lines, pipeline heating, and more—where fast, efficient, and contactless heat is needed.
How does electromagnetic heating work?
It uses electromagnetic induction to create heat directly within conductive materials like metal barrels. Unlike resistance heaters, it doesn’t require physical contact to transfer heat, reducing energy loss and improving safety.
Is 15kW suitable for high-volume industrial operations?
Yes. 15kw is ideal for medium to large-scale industrial operations that require stable, continuous heating—such as plastic extrusion, granulation, and food machinery.
Can this equipment be retrofitted to existing machines?
In most cases, yes. The system can be customized to fit various machines, such as extruders, injection molding equipment, and pipeline systems. Contact us for tailored integration support.
How long is the lifespan of a 15kW electromagnetic heating unit?
With proper use, the lifespan is typically 5 to 10 years, often longer, depending on the operating environment and usage frequency.
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